I've had an Ender 3 v2 for a few years now and have had mostly no issues. I've upgraded the hot end to a microswiss direct drive and a dual z setup (twin z steppers on a shared cable).
Recently started having issues with the 4.2.2 board and replaced it with a BTT mini SKR 3 v3.
Since I've put the new board in, I am having troubles getting the bed to level and stay level.
The height profile of the bed is now showing a dip in the centre (which was not there before). When I run a print it seems to be overcompensating for the dip. If I level the bed with the corner screws and don't use the bed mesh then it prints fairly good, but after a few prints the bed goes out of level again.
I can't seem to make any adjustments that help the issue. Yesterday tightened up all the screws (silicon spacers instead of springs). Releveled the bed and had a small dip in the middle and an overall height difference of 0.170 across the bed (normal prior to this was 0.310). Sent a print with bed mesh and mostly came out good.
Went to fire up a new print today and the bed height is showing 0.830 overall difference.
I'm not sure if it is a BL touch issue (the BL touch is a v3.1 and is original with a single 5 wire connector plugged into mini SKR) dual z issue (disconnected 1 in an attempt to level and didn't see much difference, the BTT has two connectors for dual z but run off one stepper driver as I understand it, I am using the y cable for only one stepper motor, while the other motor has its own cable).
I use klipper with a RPi zero 2 w.
I just can't seem to figure out that has been causing the issue since the board swap.
Anyone have some ideas as where to point me?
I recently came across the same problem. What I found was that klipper doesn't automatically load the default mesh. If you add BED_MESH_PROFILE load=default to your gcode header (substitute default with whatever mesh profile you use), then it should load the saved profile at print time. Not sure if it's unique to the board or not, but I'm running the same one.
Also, I made some of these and they are great for keeping the leveling knobs from turning. https://www.thingiverse.com/thing:4203563
I have it clear the mesh, take a new mesh as default, and load default mesh in my start profile.
I though it might be the same, but it does make micro movements along the board to adjust for the mesh reading.
Double checked the operation of the BL Touch, it's working and no issue (mechanically at least).
I did a complete relevel of the bed and still had an issue in the middle of the bed. Commented out the bed mesh in my config and had a better result in the middle of the bed.
Running with no BK Touch for now.
Thanks.
When you do your manual leveling, are you doing it with the bed heated? I usually do mine with both the bed and nozzle heated so that it'll be in the same condition as printing, and to keep any excess filament in the nozzle easy to remove.
Currently I'm doing the bed level with everything at room temperature.
I'll give it a try heated to see if that is causing the warping.
Cheers.
Good luck!